Plastic distribution boxes, made from high-grade thermoplastics like polycarbonate and ABS, are lightweight, corrosion-resistant, easier to install, and more cost-effective, making them ideal for residential, light commercial, and corrosive or high-humidity environments. What is the difference between thermoset and thermoplastic materials? You can find distribution boxes made from various distribution box materials such as steel, aluminum, PVC, polycarbonate, high-density polyethylene, and thermoset plastics like SMC. Each distribution box material has its own. The material of a distribution box impacts several factors, including: Durability – Resistance to wear, weather, and impact. Safety – Fire resistance, electrical insulation, and corrosion protection. The SDB can be fitted with terminal blocks for custom.